Segments we support.
Plates engineered for Labels, Pouches, Woven sacks, Laminates, Shrink sleeves, Lamitubes, Paper bags, Woven bags, Tissue paper, Butter paper, and Wrapping paper.
Quick Format Index
Engineered Prepress for Every Converting Line
Labels & Shrink Sleeves
Pressure-sensitive prime labels and full-body shrink sleeves for pharmaceuticals, cosmetics, beverages, and personal care. Delivers 4000 DPI sharp typography, 3pt reverse text, and smooth highlight fade-to-zero.
- ›Substrates: Prime coated paper, BOPP (clear/white), PE, PETG, PVC sleeves
- ›Ink Systems: UV flexo, water-based flexo, LED-curable inks
- ›Highlights: 4000 DPI micro-text and tight 0.05 mm mechanical trapping
- ›Plate Recommendation: Esko LAMS Digital (1.14 mm / 74 Shore A)
Pouches & Barrier Laminates
High-barrier stand-up zipper pouches, 3-side seal sachets, and continuous roll-stock laminates for FMCG food, confectionery, and dairy. Micro-textured plate surface eliminates pinholing and delivers high optical solid density.
- ›Substrates: Multi-layer barrier films, BOPP, PET, CPP, PE, metallized foil
- ›Ink Systems: Solvent-based, PU inks, water-based flexo
- ›Highlights: Stable 0.8% flat-top dots on high-speed CI central impression presses
- ›Plate Recommendation: Kodak Flexcel NX (1.14 mm or 1.70 mm)
Lamitubes & Extruded Tubes
Plates engineered for laminated plastic tubes and extruded collapsible tubes used in oral care, cosmetics, and topical ointments. Precision circumferential distortion calculations eliminate seam overlap distortion.
- ›Substrates: Co-extruded LDPE, HDPE, ABL (aluminum barrier laminate), PBL
- ›Specialty: Exact cylinder distortion percentages computed before imaging
- ›Highlights: Zero seam gap artifacts & smooth photographic portraits
- ›Plate Recommendation: Kodak Flexcel NX or Esko LAMS Digital
Paper Bags & Shopping Sacks
Plates engineered for high-speed reel-fed and sheet-fed paper bag machines. Delivers rich brand solids, sharp logos, and legible typography on absorbent brown kraft, bleached kraft, and ribbed paper surfaces.
- ›Substrates: Virgin brown kraft, bleached white paper, ribbed kraft, MG paper
- ›Applications: Retail shopping bags, grocery sacks, pharmacy pouches
- ›Highlights: Dot gain compensation curves custom-calibrated for porous paper fibers
- ›Plate Recommendation: Kodak Flexcel NX 1.14 mm / Esko Digital
Butter Paper, Tissue & Food Wraps
Plates crafted for lightweight greaseproof butter paper, deli burger wraps, parchment liners, bakery wrapping paper, and absorbent tissue paper requiring food-safe ink transfer with zero bleed.
- ›Substrates: Greaseproof butter paper, glassine, barrier food wraps, tissue paper
- ›Specialty: Continuous repeating patterns, nutritional fact tables, micro-branding
- ›Highlights: Controlled ink film thickness preventing strike-through on thin substrates
- ›Plate Recommendation: Kodak Flexcel NX 1.14 mm with fine screen ruling
Woven Sacks & Woven Bags
Resilient flexographic plates for PP/HDPE circular woven sacks, bulk fertilizer bags, cement sacks, and agricultural grain bags requiring durable, high-impact branding on rough, textured surfaces.
- ›Substrates: HDPE/PP woven fabrics, BOPP laminated woven sacks
- ›Ink Systems: High-adhesion solvent inks, water-based flexo
- ›Highlights: Durable durometer polymer resisting weave friction and press impression
- ›Plate Recommendation: Esko Digital (1.70 mm to 2.54 mm)
Five plates. One flawless high-barrier pouch.
Toggle individual ink channels to inspect how highlight micro-dots, solid ink layers, and precision barrier whites combine on high-speed web presses.
Oxygen-Free Flat-Top Dot Architecture
Eliminates dot deformation under impression fluctuations, holding micro-highlights down to 0.8% without highlight drop-off or dirty printing.
Micron Trapping & Pull-Back Calibration
Tailored pull-back margins prevent unsightly white halos or ink bleeding around dark typography and bar codes at 300+ meters per minute.
High Solid Optical Density (SID)
Micro-textured plate surface laydown ensures pinhole-free, saturated solids across aluminum foil, metallized films, and PE pouches.
Need custom cylinder distortion calculations?
Send your gear pitch, cylinder repeat, and plate backing tape specs. Our repro desk calculates exact elongation and distortion percentages before plate imaging.