The Industrial Prepress Cleanroom Facility.
Plot No. 97, Industrial Area Phase 1, Press Site, Chandigarh. Temperature-controlled, cleanroom imaging environment running 24 hours Monday to Saturday.
Built for continuous, zero-defect output.
Every system is calibrated daily to maintain exact durometer hardness, floor consistency, and zero dot drift between production shifts.
Dual Digital Imagers
Running Kodak Flexcel NX thermal laminator-imager and high-resolution Esko laser ablation imagers in parallel. 2400 to 4000 DPI optical resolution with oxygen-free exposure for flat-top dot integrity.
Solvent Washout & Filtration
Multi-station solvent washout processors calibrated with automated brush pressure and continuous solvent distillation. Ensures clean floor depths and crisp reverse shoulders on all polymer types.
Drying & Light Finishing
Computer-controlled forced-air drying ovens followed by combination UVA (cross-linking) and UVC (surface de-tackifying) finishing units for optimal plate hardness and long press life.
QC & Micro-Inspection Lab
Digital stereomicroscopes with 3D profile imaging to inspect highlight dot diameters, shoulder angles, and relief depth down to 5-micron accuracy before any plate is cleared for dispatch.
Where the plates are made.
From artwork to dispatch, every step is checked.
FROM RAW FILE TO PRESS-READY PLATE.
Standardized 5-step engineering pipeline based on Janvi Arts' certified platemaking methodology.
Pre-press, Artwork & Repro
“Your files are checked, separated and trapped before they ever reach a plate.”
Before any plate is exposed, our repro engineering desk runs rigorous automated and manual checks to ensure file integrity, exact press trapping, and seamless press registration.
From artwork to press-ready plate.
Full-lifecycle prepress engineering designed to eliminate make-ready delays and run flawless color.
Prepress, Artwork & Repro
- File preflighting and integrity checks
- Custom colour separation (CMYK + spot inks)
- Technical trapping, pull-backs, and step-and-repeat layouts
- Cylinder distortion calculations for sleeves and plate cylinders
Press-Ready Flexo Plate Processing
- Solvent-washed photopolymer plate processing with durometer and relief-depth controls
- Inspection and micro-surface verification before dispatch
- Fast, dependable shipping for converters
Fingerprinting & Technical Press Support
- On-press characterization and fingerprinting to align repro files with real ink transfer and substrate absorption
- Prepress advisory to address press-side dot gain and mottling
Why converters nationwide rely on our Chandigarh plant.
Photopolymer plates are sensitive to thermal expansion. Our imaging and chemical wash rooms maintain rigorous environmental bounds to prevent dimensional drift on wide-web repeats.
Solvent cleanliness is monitored every cycle. Virgin-distilled washout chemistry guarantees uniform floor depth and leaves zero polymer residue in fine reverses.
Strategic connectivity from Chandigarh to Delhi NCR, Punjab, Haryana, Himachal Pradesh, Gujarat, and Maharashtra via dedicated express courier lanes for next-morning press mounting.